Collecting data is just the beginning; the real challenge lies in manufacturing data analytics based on real-time data. In today’s competitive manufacturing environment, factories generate vast amounts of data every day. However, without the right tools to make this data visible and understandable, it remains untapped potential.

Without proper analysis and reporting, data is just noise. The ability to turn raw data into meaningful insights is crucial for improving manufacturing efficiency and staying competitive. manufacturing data analytics and reporting are key elements of digitalisation, enabling manufacturers to see what’s happening on the shop floor in real time and make informed decisions based on accurate, up-to-date information.

In the article: 1st Setp of Digitalisation: Data Collection in manufacturing we covered everything about why data collection is vital. This time we will explore how GlobalReader’s Smart Live View and Analytics tools help manufacturers gain visibility into their operations and turn data into actionable insights. Always taking the next step of digitalisation means GolbalReader adds more features to your factory. 

By leveraging these powerful tools, you can identify inefficiencies, optimise processes, and drive continuous improvement, taking another critical step towards a fully digitalised and Smart Factory.

The Importance of manufacturing data analytics

Data visibility is a critical component of any manufacturing operation, especially in the context of digitalisation. It refers to the ability to see and understand all data generated on the factory floor in real-time. With clear manufacturing data analytics, manufacturers can make informed decisions, quickly identify issues, and optimise processes to improve overall efficiency. 

In many factories, the sheer volume of data can be overwhelming. Without proper tools to filter, organise, and present this data, it can be difficult to determine what is important and what is not. This lack of clarity can lead to missed opportunities for improvement and can even result in costly production delays or quality issues. Data analysis in manufacturing is essential for making sense of this data, transforming it from raw numbers into actionable insights that drive decision-making.

Take a glance at GlobalReader’s Smart Live View

GlobalReader’s Smart Live View is designed to enhance manufacturing data analysis by providing a real-time overview of factory operations. This tool offers manufacturers an intuitive, easy-to-use interface that displays key performance metrics and alerts in real-time, allowing them to monitor the status of their operations at a glance.

Key Features of Smart Live View:

• Real-Time Dashboards: These dashboards provide a comprehensive view of the production floor, displaying live data on machine performance, production rates, and more. This immediate access to information helps operators respond quickly to any changes or issues that arise.

• Customisable Views: Users can tailor the dashboard to display the most relevant data for their specific needs, ensuring that they have the information they need right at their fingertips.

• Alerts and Notifications: Smart Live View also offers configurable alerts, notifying users of any deviations from normal operating conditions. This proactive approach helps prevent minor issues from escalating into major problems.

By using Smart Live View, manufacturers can better analyse manufacturing data and gain the insights needed to optimise their operations. However, for a deeper understanding of the data collected, manufacturers need more advanced analytical tools—this is where GlobalReader Analytics comes into play.

In the next section, we will explore how GlobalReader Analytics provides deeper insights through advanced data analysis in manufacturing, enabling manufacturers to identify inefficiencies and uncover opportunities for improvement.

Leveraging GlobalReader Analytics for Deeper Insights

GlobalReader Analytics is an invaluable tool that helps manufacturers gain a deeper understanding of their operations. While Smart Live View provides a real-time snapshot of what’s happening on the shop floor, Analytics digs deeper into the data, offering detailed insights that can guide better decision-making. This tool is essential for making sense of the large amounts of data generated on the factory floor, allowing manufacturers to optimise their processes and boost overall efficiency.

Analytics plays a crucial role in identifying hidden inefficiencies by uncovering patterns and trends that aren’t immediately obvious. By analysing data over time, GlobalReader Analytics can reveal inefficiencies that might be affecting production without being noticed. For example, it might show that machines frequently stop at certain times of the day or during specific shifts, hinting at potential equipment issues or the need for operator training. It can also identify where energy is being wasted, such as machines running when they aren’t needed. This information allows manufacturers to make targeted improvements that reduce costs and enhance productivity.

Let’s look at a real-world example. We did a case-study company that could be considers as a big metal industry success. Manufacturer was facing unexplained downtime, which was dragging down their productivity. By using GlobalReader hardware sensors and OEE software, they were able to spot a pattern: several machines were regularly overheating and shutting down. After digging deeper, they discovered the issue was due to poor ventilation in the production area. Once they improved the airflow, the machines stopped overheating, and the downtime was significantly reduced. This story shows how Smart Live View Analytics and GlobalReader Analytics work together to provide valuable manufacturing data analysation options. These tools not only help you monitor operations in real time but also uncover deeper issues that might be impacting your efficiency, enabling you to make smarter, data-driven decisions and continuously improve your processes.

You need to understand Overall Equipment Effectiveness (OEE)

Overall Equipment Effectiveness (OEE) is a crucial metric for measuring the efficiency of manufacturing operations. It provides a comprehensive view of how effectively equipment is utilised by evaluating three critical factors: Availability, Performance, and Quality. OEE helps manufacturers identify areas of improvement and understand where production losses are occurring.

Each component of OEE plays a vital role in evaluating equipment efficiency:

• Availability measures the percentage of scheduled time that the equipment is available for production.

• Performance assesses whether the equipment is operating at its maximum speed during production.

• Quality evaluates the percentage of good parts produced out of the total parts produced.

For a detailed explanation of OEE and how it is calculated, please read our article on "What is Overall Equipment Effectiveness".

In the digitalisation journey, OEE serves as a baseline metric for assessing the impact of digital transformation efforts. By tracking OEE, manufacturers can measure their progress in optimising operations, reducing downtime, and improving overall efficiency. It provides a clear, objective way to quantify the benefits of digitalisation and ensures that improvements are aligned with operational goals.

Be On Top Of Your Manufacturing Data Analytics 

Steps to Implement Smart Live View and Analytics:

Getting started with GlobalReader’s Smart Live View and Analytics tools is straightforward and can provide immediate benefits to your manufacturing operations. Here’s a simple step-by-step guide to help you begin:

• Start by identifying the key areas of your manufacturing process where visibility and reporting can have the most impact. Determine what specific metrics you want to monitor and what insights would be most valuable for your operations.

• Set up Smart Live View to provide real-time data visualisation of your factory operations. This involves connecting your machines and equipment to the Smart Live View system, which will then display key performance metrics and alerts on a user-friendly dashboard.

• Once Smart Live View is in place, configure GlobalReader Analytics to perform deeper data analysis. This tool will help you analyse collected data over time, uncover hidden patterns, and identify inefficiencies that can be addressed to improve overall performance.

• To maximise the efficiency of Smart Live View and Analytics, integrate these tools with your existing manufacturing systems. This integration ensures seamless data flow and allows you to make the most of the insights provided by GlobalReader’s solutions.

Monitor and Optimise:

Regularly monitor the data and reports generated by Smart Live View and Analytics. Use these insights to make informed decisions, optimise processes, and continuously improve your manufacturing operations.

To learn more about how GlobalReader’s tools can enhance visibility and reporting in your factory, visit our comprehensive guide on visibility and reporting here. This resource provides detailed information on implementing these tools effectively to drive better decision-making and boost overall efficiency.

If you are ready to take the next step in your digitalisation journey and transform your factory’s efficiency, contact us immediately! Start using GlobalReader’s Smart Live View and Analytics today to enhance visibility and reporting in your operations. Once you’ve mastered making sense of your data, discover how real-time data in manufacturing helps with overall transparency and collaboration between your workforce. Take the 3rd step to digitalisation - use Real-Time Data in Manufacturing.