EFFICIENCY BOOK
#3 How to maximise reaction to machine stops
Third chapter teaches how to react as fast as possible. Reduce avoidable machine stops, increase production output and keep up with the production plan.
Step 1:
Get an overview of:
> Machines Availability
Go to: Analytics > Report listing > Availability(multi-device)
> Interruptions
Go to: Analytics > Report listing > Interruptions Dashboard
Go to: Analytics > Report listing > Single Interruption
Step 2:
Analyse:
> Which machine has the least active time?
> How much of active time is lost?
> How many % are interruptions?

> What is the average interruption duration?
> Is there interruptions that could be avoided?

> Is there a day in a week where interruptions are more frequent?
> Is there an employee whom shift has most small stops?

Step 3:
How to maximise reaction to machine stops:
> Set up Notifications:
> SMS
> E-mail
> APP
Go to: https://bit.ly/GR3NOT79
> Focus on the bottleneck machine:
> Train employees
> How to use the machine, fix small problems faster, etc.
> Interruptions
> Interruptions must be defined
> Over X min interruption must have explanatory note
Step 4:
Achieve:
> Increased production output
> Staying on the production plan
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