METAL-INDUSTRY SUCCESS

Sep 15

In metal manufacturing world, precision and productivity are the cornerstones of success, every percentage point of improvement matters. A metal production facility spanning 4,300 square meters, dedicated to crafting metal components and parts with a monthly production capacity of 2,300 machine hours. This is where our journey begins—a story of innovation, data-driven insights, and remarkable transformation.

Production area:

4300 m2

Producing:

METAL COMPONENTS AND PARTS

Production capacity:

2300 MACHINE HOURS/MON.

Started using GlobalReader solution:

NOVEMBER 2019

Machines equipped with GlobalReader:

X21 TURNING, MILLING, GRINDING, BROACHING

Features enabled

GOAL
INCREASING THE EFFICIENCY OF THE MACHINES
AND MAINTAIN THE ACHIEVED HIGH LEVEL OF EFFICIENCY

RESULTS

First four CNC machines equipped with GlobalReader. OEE and machines Availability has a noticeable increase.

Second deployment after four months, 10 more machines were equipped with GlobalReader – machine interruptions decreased.

2020, Machine interruptions. First log using GlobalReader

2021, Machine interruptions after using GlobalReader for 1 year.

They got answers to questions like

Machine is working, but why is the target not reached?
What % of machine working time is lost?
Which activities shorten the operating time of the machine?

Here is an example of two machines equipped with GlobalReader adn hot the machine running time and downtime reasons are connected and when getting to know the reasons behind stoppages raises the machine availability.